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Polartec Alpha Direct Insulation
Polartec Alpha Direct Insulation
This colourway has less fluff than typical on the wrong side
This colourway has faint repeating side-to-side lines from the knitting process. Discounted.
This colourway is marked as a second but we have not found any flaws. Discounted.
A little less fluff than typical on the wrong side and occasional thin, side to side lines from irregular fluff. Discounted.
This colourway may have repeating side-to-side lines from the knitting process. Also some repeating small thin spots 18" from one edge. Not true holes, but fluff is missing on one side of fabric. Discounted for this reason
This colourway may have a lengthwise irregular shear line running parallel and close to the fold and some could be slightly off grain
This colourway has irregular shearing on the right side a few inches from the fold
This roll is marked as a second but we haven't found any flaws yet.
This colourway is a little denser than typical for style 4004 and has subtle side-to-side thin nap lines
This colourway has a little less fluff than typical on the wrong side
This colourway is marked as a second but we have not found any flaws. Discounted.
This roll is marked as a second but so far we have not found any flaws.
This roll has lengthwise thin nap lines running the length of the fabric
This roll is marked as a second but we have not noticed any flaws. Discounted.
The new roll veers off the side-to-side grain. Discounted for this reason.
This colourway is off grain, side-to-side, and there are a few small picks on the wrong side. Discounted for this reason.
This colourway has a few dirt marks along the selvedge.
This roll is marked as a second but we have not noticed any flaws.
Polartec Alpha Direct is a popular insulation fabric because it is lightweight and has no backing. Made from low-density polyester fibres, it keeps you warm without feeling bulky. Unlike traditional Alpha insulation, Alpha Direct does not have a liner. You can wear it directly on your skin or layer it with other fabrics, giving you greater breathability, reduced weight, and more styling options for your outerwear, midlayers, or baselayers.
Polartec Alpha Direct was originally developed for U.S. Special Forces, who needed insulation to help regulate body temperature during high-movement missions. That same adaptability is why many sewists now choose it for handmade outerwear and base layers, since it keeps you warm without needing to add or remove layers as conditions change. The fabric is also hydrophobic and moisture-wicking, so it won't soak up sweat or moisture.
Polartec makes this fabric by placing patented low-density fibres between air-permeable layers, helping it regulate warmth and move moisture more efficiently than traditional insulation, the kind of performance you'd expect from a top outdoor brand, now available for home sewists to buy by the yard.
Can I use Alpha Direct fabric on its own?
You can use Alpha Direct insulation fabric by itself or as a lightweight liner under another layer. It works well as a mid-layer under a waterproof, breathable shell like Neoshell. Alpha Direct is a bit more durable than standard Alpha, so it holds up over time. Both types work as liners or on their own. All our Polartec fabrics are OEKO-TEX Standard 100 certified, so you can trust what's next to your skin.
We also have a version of Alpha that is pre-quilted to water-repellent nylon. While it is not a true direct style, it works well as a stand-alone vest. If the colour does not match your outer layer, you can turn the Coyote side inward and use any outer fabric colour you prefer.
How do I wash Alpha Direct fabric?
We recommend washing in warm water and hanging to dry. You'll notice some shedding initially, so it's a good idea to wash inside a mesh bag, such as a Guppyfriend, or make your own. Power Mesh is a stretchy mesh originally meant for lining compressive garments, but it's versatile enough to sew into a simple washing bag for very little cost.
If you are new to Alpha Direct, you'll find most of your questions answered in our Blog series Threads of Wisdom.
Check out our Clearance and Deadstock page for fabrics, some in smaller amounts, at sale prices.
STYLE 4028 (see colour swatches for available colourways):
STYLE 4008 (see colour swatches for available colourways) *Radiance Blue Seconds - Sold to us as second quality, but we have not yet seen any visible flaws. However pricing reflects the classification.*
62" wide
3.54 oz/sqyd | 120 gsm
4-way stretch: 10% both side to side and lengthwise.
63% Recycled content
STYLE 4024 (see colour swatches for available colourways)