Polartec Alpha Direct Insulation

Polartec Alpha Direct Insulation

Country of origin: United States
Sale price $29.50
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What is Alpha Direct fabric?

Polartec Alpha Direct is a popular insulation fabric because it is lightweight and has no backing. Made from low-density polyester fibres, it keeps you warm without feeling bulky. Unlike traditional Alpha insulation, Alpha Direct does not have a liner. You can wear it directly on your skin or layer it with other fabrics, giving you greater breathability, reduced weight, and more styling options for your outerwear, midlayers, or baselayers.
Polartec Alpha Direct was originally developed for U.S. Special Forces, who needed insulation to help regulate body temperature during high-movement missions. That same adaptability is why many sewists now choose it for handmade outerwear and base layers, since it keeps you warm without needing to add or remove layers as conditions change. The fabric is also hydrophobic and moisture-wicking, so it won't soak up sweat or moisture.
Polartec makes this fabric by placing patented low-density fibres between air-permeable layers, helping it regulate warmth and move moisture more efficiently than traditional insulation, the kind of performance you'd expect from a top outdoor brand, now available for home sewists to buy by the yard.

Can I use Alpha Direct fabric on its own?

You can use Alpha Direct insulation fabric by itself or as a lightweight liner under another layer. It works well as a mid-layer under a waterproof, breathable shell like Neoshell. Alpha Direct is a bit more durable than standard Alpha, so it holds up over time. Both types work as liners or on their own. All our Polartec fabrics are OEKO-TEX Standard 100 certified, so you can trust what's next to your skin.
We also have a version of Alpha that is pre-quilted to water-repellent nylon. While it is not a true direct style, it works well as a stand-alone vest. If the colour does not match your outer layer, you can turn the Coyote side inward and use any outer fabric colour you prefer.

How do I wash Alpha Direct fabric?

We recommend washing in warm water and hanging to dry. You'll notice some shedding initially, so it's a good idea to wash inside a mesh bag, such as a Guppyfriend, or make your own. Power Mesh is a stretchy mesh originally meant for lining compressive garments, but it's versatile enough to sew into a simple washing bag for very little cost.
If you are new to Alpha Direct, you'll find most of your questions answered in our Blog series Threads of Wisdom.  
Check out our Clearance and Deadstock page for fabrics, some in smaller amounts, at sale prices.

STYLE 4028 (see colour swatches for available colourways):

58" wide
2.0 oz/sqyd | 60 gsm
stretch: 30% side-to-side 10% lengthwise
78% Recycled content



STYLE 4004 (see colour swatches for available colourways):

59" wide
2.5 oz/sqyd | 90 gsm
4-way stretch: 20% side-to-side 15% lengthwise
78% Recycled content



STYLE 4008 (see colour swatches for available colourways) *Radiance Blue Seconds - Sold to us as second quality, but we have not yet seen any visible flaws. However pricing reflects the classification.*

62" wide
3.54 oz/sqyd | 120 gsm
4-way stretch: 10% both side to side and lengthwise.
63% Recycled content



STYLE 4024 (see colour swatches for available colourways)

60" wide
5.5 oz/sqyd | 186 gsm
4-way stretch: 20% side-to-side 10% lengthwise
54% recycled content



ALL STYLES

Advanced Breathability

Regulates Warmth

Fast Drying

Compressible

Lightweight

Highly Durable

100% Polyester *all styles EXCEPT 4048

Style 4048: 63% Polyester 33% Wool 4% Nylon

Additional certification: bluesign®

Machine wash warm, normal cycle, use mild detergent, do not use bleach or fabric softeners, tumble dry low. Do not dry clean.

Use as insulation in any garment to be worn during activities in colder weather.

Flamingo = Pantone 7637C

Blaze = could not get a good match, it's a carrot orange

Twilight = Pantone 19-4120tcx

Moonlit Ocean = Pantone 19-4021tcx

Medieval Blue = Pantone 19-3933tcx

Castor Grey = Pantone 18-0510tcx

Slate = Pantone 18-4005tcx

Teak = Pantone 19-0617

Serenity = Pantone 15-3919

Eggplant = Pantone 19-2118 TCX

Grey = Pantone 18-0000 TCX

Spanish Olive = Pantone 16-0526 TCX

Blue Quartz = Pantone 19-3964 TCX

Light Grey 4028 = Pantone 14-4102 TCX

Anthracite 4028 = Pantone 19-4007 TCX

Balsam 4028 = Pantone 19-5004 TCX (a very grey green)

Navy 4028 = Pantone 19-4021 TCX (more navy blue than Moonlit Ocean)

Moonlit Ocean 4028 = Pantone 19-4122 TCX

Hawaiian Surf 4004 = Pantone 18-4538 TCX

Coyote 4004 = Pantone 19-0622

Olive Grey 4004 = Pantone 14-6308 TCX

Grey 4004 = Pantone 16-5101 TCX

Golden Hour 4024 = Pantone 15-1150 TCX

Garnet Red 4028 = Pantone 19-1655 TCX

Goji Berry 4028 = Pantone 18-1659 TCX

Heather Purple 4004 = Pantone 16-3812 TCX

Phantom Purple 4004 = Pantone 19-3712 TCX

Cloud Pink 4004 = Pantone 16-3304 TCX

Limestone 4004 = Pantone 13-0540 TCX

Charcoal 4004 = Pantone 19-3916 TCX

Rosso Red 4004 = Pantone 19-1763 TCX

Dark Blue 4004 = Pantone 19-4020 TCX

Dawn 4004 = Pantone 18-1561 TCX

Azzurro Blue 4004 = Pantone 18-4221 TCX

LIght Grey 4004 = Pantone Cool Grey 4C

Blush 4004 = Pantone 13-1208 TCX

Vintage Indigo 4004 = Pantone 19-3929 TCX

Dark Shadow 4004 = Pantone 19-0406 TCX

Seafoam 4004 = Pantone 15-5210 TCX

Storm Blue 4004 = Pantone 17-4716 TCX



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